Ruggedized Coatings for Robotics

Robotics and electromechanical systems are commonplace in today’s age. From little autonomous devices that vacuum carpets to satellites in orbit, many modern applications leverage technology to simplify processes and tasks. With the rise of AI and machine learning, robotics technology is advancing at an unprecedented pace.

However, all robotic and electromechanical systems face environmental challenges that can negatively affect their performance and reduce longevity. Ruggedized coatings for robotics are designed to protect electronic systems on robots and other electromechanical devices from harsh environmental factors. Plasma Ruggedized Solutions (PRS) provides a range of coating services and proprietary application processes to maintain the performance of your systems in any environment.  Contact Us

Expanding Applications for AI & Electromechanical Systems

According to Benchmark International’s 2024 Global Robotics Industry report, the global robotics market was valued at $46 billion in 2023 and is expected to reach a valuation of $169.8 billion between 2024 and 2032. The use of robotics across industries has grown exponentially. This includes incorporating humanoid robots developed for human-like interactions and tasks, which we already see within the hospitality, education, and healthcare sectors.

Key Applications for the Robotics Industry

A variety of industries already utilize robotics, AI, and electromechanical systems in their operations. Some examples include:

  • Manufacturing: Uses robots for assembly, welding, painting, material handling, and other production-related tasks in sectors like automotive and electronics.
  • Healthcare: AI-powered robots can assist in surgeries, rehabilitation, and patient care, as well as provide data analysis for more precise diagnostics.
  • Agriculture: Farming automation benefits from utilizing robots in planting, weeding, and harvesting operations.
  • Logistics & Warehousing: Robots streamline inventory management, sorting, and transportation.
  • Defense & Aerospace: Autonomous and humanoid robots are used for surveillance, space exploration, and investigating dangerous environments.
  • Customer Service & Retail: Humanoid robots can provide service, interaction, and support in various retail and hospitality operations to improve customer experiences.

AI, Machine Learning & Robotics Innovations

AI and machine learning in electromechanical systems enable robots to adapt to new environments and improve operations over time. As robotics and AI technology advance, humanoid robots have emerged as a vital innovation, providing human-like interactions and physical dexterity in high-performance applications. 

How are AI-Powered Robotics Used Today?

AI-powered robotics are found across industries, improving and streamlining various tasks. Current uses of AI in electromechanical systems offer a wide range of applications, such as:

  • Autonomous Driving
  • Medical Diagnostics
  • Service Robotics

Protective Coatings Designed for AI & Electromechanical Systems

PRS specializes in conformal coatings, as well as potting and encapsulation, to protect AI and electromechanical systems. Designed to protect systems against damaging environmental factors, our ruggedized coatings for robotics reduce the physical or functional degradation of electronic components in a range of environments, including underwater, industrial areas, and space. With thin film coatings and robust potting and encapsulation, we can provide superior protection solutions that match your requirements.

Features of Protective Ruggedized Coatings for Robotics

Protective coatings can reduce issues caused by or related to harsh operating environments. Conformal coatings, potting, and encapsulation provide the following benefits to AI and electromechanical systems, protecting against:

  • Corrosion
  • Contaminants
  • Leakage
  • Salt
  • Pressure
  • Radiation
  • Shock
  • Vibration

Additionally, we have the capability to customize coating or potting solutions. To meet the exact needs of your industry and deliver optimal performance requirements, we can develop a solution that matches the specifications of your electromechanical systems.

Advanced Coating Process & Capabilities

We offer an array of advanced coating capabilities and processes. Utilizing a portable Class 10,000 cleanroom, we can reduce the amount of contaminants present in various projects, ensuring air quality and minimal debris for applications in specialized industries.

Our certifications reflect our commitment to environmentally friendly processes and high-quality products and services.  With the highest level of quality assurance in the conformal coating industry, our processes are certified by:

Case Study: Deep-Diving Robots in the 2010 Gulf Oil Spill

When Deepwater Horizon suffered a catastrophic failure, rupturing at its drilling site in the Gulf of Mexico, underwater robots were deployed to stop the spill. These robots had to maintain physical capabilities and performance functionalities while exposed to extreme pressure, cold, and salinity, and PRS rose to the challenge. Read more in our case study.

Contact Us About Protective Coatings for AI and Electromechanical Systems

As an industry leader in potting, encapsulation, and conformal coatings, PRS offers the highest level of quality assurance in the market. We’ve worked with many robotics and electromechanical systems, providing superior protection against harsh environments for optimal performance. Contact PRS about your ruggedized coatings for robotics projects or request a quote to start your order.


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